The Countq system from Verista is helping pharmaceutical companies accelerate COVID-19 vaccines from development to manufacturing with accelerated technology transfer. The Countq system is an inspection and reconciliation machine used to accurately count tray-loaded parts, including vaccine vials. The machine significantly increases accuracy of count and throughput versus manual methods.
“How quickly COVID-19 vaccine production ramps up will depend on technology like Countq for vial count verification and reconciliation,” said Jim Evans, Director, Vision, Connectivity & Automation Division, Verista. “Normally it takes years to adapt manufacturing processes for millions or billions of vaccine doses. The rapid scale-up of COVID-19 vaccine production involves a complex production process, strict quality standards and the right regulatory registrations. The Countq system provides vaccine manufacturers increased efficiency and count accuracy, while reducing operational costs. Our unique AI-based counting system works with an operator to verify everything on a tray of vials is accounted for and correct.”
A single Countq machine handles vials, syringes, ampoules and other tray-loaded parts. The Countq systems offer deep learning (form of AI) to enable the inspection of products that cannot be counted consistently with traditional machine vision technologies. COUNTQ machines offer deep learning for scenarios in which there is greater variation in products and presentation to the camera, such as the inspection of ampoules.
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The stainless-steel Countq systems are available in multiple forms for different manufacturing environments, including full-sized units with conveyor transport and smaller manual feed and inline options. The machines are portable and can move along the manufacturing process.
“There is a lot of experience behind the development of the COUNTQ system, since Verista has made count reconciliation systems for more than 15 years under the Acquire Automation name,” add Evans. “Countq is the only comprehensive system of its kind currently offered by an American company.”