Manufacturing technology choices can influence a drug product’s costs throughout development and commercial supply. This case study compares the modeled economics of spray drying and KinetiSol™ for a commercially approved oral small molecule. At commercial scale, the model projects annual cost of goods falling from $20 million to $12 million, alongside elimination of organic solvents and three processing steps. It also projects eight months earlier market entry and $50 million to $100 million in lifetime operating savings. Readers will see how evaluating KinetiSol early can simplify manufacturing, reduce costs and strengthen long-term commercial value before a formulation process is established.
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